EPA Consent Order for Multi-Walled Carbon Nanotubes

Last month we reported on a press release by Thomas Swan & Co. Ltd. of the United Kingdom indicating the company had recently entered into a PMN consent order with the EPA under the Toxic Substances Control Act (“TSCA”) concerning one of its multi-walled carbon nanotube (MWCNT) products. Barring an unusual coincidence, it appears that EPA has recently published a redacted version of the Swan Consent order here.

The order makes it clear that the PMN was submitted pursuant to § 5(a)(1) of TSCA, and that it covers a MWCNT product. Additionally, the consent order places several requirements on the manufacturer. Specifically, the manufacturer is required to:

  1. Deliver 1 gram of the MWCNTs to EPA with a copy of MSDS for the product;
  2. Conduct “90 day inhalation toxicity study in rats with a post exposure; observation period of up to 3 months, including bronchoalveolar lavage fluid (“BALF”) analysis (OPPTS 870.3465 or OECD 413);
  3. Submit material characterization data within six months (see below);
  4. Ensure employees “use gloves impervious to nanoscale particles and chemical protective clothing;” and
  5. Ensure employees “use a NIOSH-approved full-face respirator with an N-100 cartridge while exposed by inhalation in the work area.”

Regarding the second requirement, the consent order also provides the manufacturer with an opportunity to submit toxicity testing data under the Agency’s new Nanoscale Material Stewardship Program as an alternative to the 90 day mouse inhalation test: “If, for example, a consortium of companies commit to testing a representative set of MWCNT for subchronic mammalian toxicity, EPA may consider waiving the triggered testing requirement. EPA would be willing to facilitate the process in coordination with other ongoing health effects testing for MWCNT nationally and internationally. EPA would consider accepting the results of such testing in lieu of triggered testing in this order.”
 

Regarding material characterization information, EPA is requiring the manufacturer to submit the following within six months:

  • Type of multi-walled carbon nanotube (concentric cylinders or scrolled tubes; number of walls/tubes);
  • Configuration of nanotube ends (e.g., open, capped);
  • Description of any branching;
  • Width/diameter of inner most wall/tube (average and range);
  • Carbon unit cell ring size and connectivity;
  • Alignment of nanotube along long axis (straight, bent, buckled);
  • Hexagonal array orientation used in the manufacture of the nanotube;
  • Particle size of catalyst used in the manufacture of the nanotube;
  • Molecular weight (average and range); and
  • Particle properties: shape, size (average and distribution), weight (average and distribution), count, surface area (average and distribution), surface to volume ratio, aggregation/agglomeration.

Finally, manufacturers of MWCNTs (other than Thomas Swan) will be interested in two of EPA’s general legal conclusions expressed in the consent order:

“EPA is unable to determine the potential for human health effects from exposure to the PMN substance. EPA therefore concludes, pursuant to § 5(e)(1)(A)(i) of TSCA, that the information available to the Agency is insufficient to permit a reasoned evaluation of the human health effects of the PMN substance.”

“In light of the potential risk to human health posed by the uncontrolled manufacture, import, processing, distribution in commerce, use, and disposal of the PMN substance, EPA has concluded, pursuant to § 5(e)(1)(A)(ii)(I) of TSCA, that uncontrolled manufacture, import, processing, distribution in commerce, use, and disposal of the PMN substance may present an unreasonable risk of injury to human health.”

No doubt other MWCNT manufacturers will feel the need to file PMN’s for their products similar to Thomas Swan given the language of the consent order.

EPA Consent Order

Last week, EPA and Thomas Swan & Co. Ltdreleased the agency's first manufacturing consent order with regards to nanotubes.  The consent order was entered into between the two parties through the pre-manufacture notice (PMN) portion of the Toxic Substances Control Act (TSCA).

The consent order addresses the manufacture of a multi-walled nanotube product at the Swan Chemical, Inc. plant in New Jersey.  Additionally, the consent order is the result of several months of collaboration between the company and the agency.  The consent order addresses the Elicarb (r) MW product.

The Order itself has not been released to the Federal Register, or another source, for first hand review.  While it is being touted by Thomas Swan & Co. as setting "the standard for future control of" nanotube products, I am unable to determine the extent of the agreement.  Once the Order is released for public consumption, there will be a follow-up post relating our thoughts on the contents.

New Lux Nano-EHS Summary

A new Lux Research quarterly report -- "Nanomaterials State of the Market Q3 2008: Stealth Success, Broad Impact" -- contains a section summarizing the state of nano-related environmental, health, and safety issues in the United States. The report contains a very helpful time-line of key nano-related EHS events occurring between the fourth quarter of 2007 and the third quarter of 2008.

Other highlights are Lux's findings that the rate of nano-related publication has doubled in recent years; studies regarding the potential EHS concerns of nanoscale metals are approaching parity with publications concerning carbon and ceramic nanoscale materials; research papers on possible nano-related hazards far exceed those on possible nano-related exposures; there has been a demonstrable increase in research studies on possible nano-related ecological risks; public opinion regarding nanotechnology is mixed, but not negative; and NGO's are still pushing for more regulatory action.   Lux, of course, offers detailed analysis on all of these issues, and you can find out how to purchase a copy of Lux's highly regarded report at http://www.luxresearchinc.com/contact.php

Lux, however, reached one conclusion with which we respectfully disagree. Lux thought the media coverage of the recent Poland Nature Nanotechnology article was "reassuringly judicious." You can see our prior post here which reflects our view that the media coverage of the asbestos-carbon nanotube analogy posited in the Poland article was overblown in our opinion.

C. Poland, et al., "Carbon nanotubes introduced into the abdominal cavity of mice show asbestos-like pathology in a pilot study," Nature Nanotechnology, May 20, 2008.

Nanotube Production Pollution?

Researchers from MIT and the Woods Hole Oceanographic Institution have identified pollutants and other "substances of concern" created during the production process for carbon nanotubes.  This is an important discovery given that nanotubes are thought to be the building block of the future nanotech industry.

Note that the pollution issues researchers identified are not a result of the nanotubes themselves, but rather are by-products of the process used to create nanotubes. In this way, nanotube production can be equated with any other technological production process, such as plastics or electronics.

Having said that, though, this research is important because the potential problems with nanotube production can be addressed and accounted for early, rather than late.  As Desiree Plata, one of the researchers stated, "Without this work, the environmental and health impacts of the carbon nanotube industry could be severe and costly to repair. . .We would like to help it develop in an environmentally sustainable fashion."

This, I believe, is the concept addressed by The Nano Ethics Group, which I discussed here, put into practice.  By allowing the industry to develop, researchers were able to study the potential impacts and bring problems to light in a timely fashion.  Now, the concerns can be addressed on a going-forward basis.

Carbon Nanotubes Can "Swim"

Researchers at the Georgia Institute of Technology (Georgia Tech) have discovered that multi walled carbon nanotubes will remain suspended in water for a month or longer when combined with other organic materials.  The January issue of the journal Environmental Science & Technology , will fully report the findings by Assistant Professor Jaehong Kim, Professor Joseph Hughes, researcher John Fortner, and graduate student Hoon Hyung.  However, the initial conclusion from the experiments is that multi walled carbon nanotubes are easily dispersed throughout the environment due to their extended suspension in river water.  The nanotubes interacted with the organic material found in water from the Suwannee River, and as a result, remained suspended in the water.  As reported by Georgia Tech,  "Carbon nanotubes, which can be single- or multiwalled, are cylindrical carbon structures with novel properties that make them potentially useful in a wide variety of applications including electronics, composites, optics and pharmaceuticals."

This, of course, adds to the body of science regulators are looking to as the try to develop sound policy for governing nanotechnology.  Check back for updates as the full report on the experiment is released.